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What Is Lockout Tagout (LOTO) Safety, and Why Is It So Important In Maintenance?

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What Is Lockout Tagout

What Is Lockout Tagout (LOTO) Safety, and Why Is It So Important In Maintenance?

Keeping a workplace safe is the number one priority in any industry, and the Lockout Tagout (LOTO) system is a key part of that. This article examines what LOTO safety means, why it's so important, and how it can be safely implemented in maintenance operations. Dive into this article to learn more about how LOTO safety can protect both workers and businesses alike!

What is LOTO Safety?

Lockout tagout (LOTO) safety is a preventative measure used in workplaces to protect employees from injuries caused by the unexpected startup of machinery or release of hazardous energy. LOTO safety procedures require that all energy sources be isolated and locked before work can begin. Tags are then placed on all energy-isolating devices to indicate that they should not be turned on.


Benefits of Lockout Tagout

So, why is LOTO safety so important in maintenance? First and foremost, it protects workers from being seriously injured or killed by machines or equipment that unexpectedly start up or release dangerous energy. Secondly, it helps ensure that equipment is properly repaired or replaced, which can improve its longevity and performance. Finally, following LOTO safety procedures can help create a safer and more efficient workplace overall.

In short, lockout tagout is a safety procedure that ensures machinery is properly shut down and isolated before any maintenance or repair work is performed on it.



There are eight steps in the lockout tagout process:


1)      Prepare for shutdown – This step involves planning the work and identifying the hazards.

a.       Identify what method of control will be used.

2)       Notification - The workers involved in the job should be briefed on the dangers and the necessary precautions.

3)      Shut down the equipment – in the normal manner. Any residual energy must also be removed.

4)      The energy source(s) must be isolated so that there is no risk of start-up while repairs are being made. All controls should be turned off and locked in the “off” position.

5)      Use an appropriate lockout device and padlock. Each person working on the equipment should have their own padlock. Attach a tag to the lockout device to warn employees of the danger. The tag should include the name of the person who placed it there, as well as the date and time when it was placed.

6)      Verify the equipment is properly locked. Test all the activation controls for any energy source to ensure no residual energy is present in the system.

7)       Perform maintenance or repair work – Once the equipment is safely shut down, it can be repaired or maintained.

8)       Restore equipment to normal operating condition – After the job is completed, all locks and tags should be removed, so the equipment can be restarted. Employers should have a procedure in place to ensure that everyone knows when it’s safe to remove their lock or tag.


Special Considerations for LOTO safety


When it comes to safety in the workplace, there is no such thing as being too careful. That's why it's important to be aware of the potential hazards associated with lockout tagout (LOTO) procedures and take the necessary precautions to avoid injury.

There are a few key things to keep in mind when performing LOTO procedures:

1. Make sure all workers are properly trained in LOTO procedures and understand the dangers associated with them.

2. Follow all steps of the procedure carefully and do not take shortcuts.

3. Use only approved lockout devices that are compatible with the equipment being used.

4. Inspect all devices and equipment before use to ensure they are in good working condition.


The Dangers of Not Implementing a LOTO Safety Program

The dangers of not implementing a LOTO safety program are clear. Without one in place, anyone – including untrained and inexperienced workers – can inadvertently energize equipment or systems, leading to serious injuries or even death.

When it comes to safety in the workplace, there is no room for error. That's why implementing a lockout tagout (LOTO) safety program is so important in any facility that conducts maintenance.

Don't take chances when it comes to the safety of your employees and your facility – make sure you have a comprehensive LOTO safety program in place.


Lockout Tagout (LOTO) safety is a critical component in any maintenance setting. By ensuring that machines are properly turned off and locked out during maintenance, companies can prevent hazardous situations from occurring and spare their workers from potential injuries. The steps for proper LOTO safety should be clearly outlined by the company or facility, but at its core it consists of three main elements: lockout, tagout and tryout. With proper precautions taken beforehand and ongoing education on LOTO safety procedures, businesses can work together to create a safe working environment for everyone.

Contact Work Safety Solutions for all your Lockout Tagout supplies.

Email:  Tel: 01494 445774


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